Shrimp skin Ultrafine Pulverizer

Are you troubled by low efficiency, uneven fineness of finished products and easy nutrient loss in deep processing of shrimp skin? This Shrimp skin Ultrafine Pulverizer is a multi-functional core equipment developed to solve the pain points in the deep processing of aquatic raw materials. Relying on its precisely controllable crushing performance, full-scenario adaptability and efficient nutrient protection design, it has become the preferred equipment for various industries to improve the added value of shrimp skin. It can not only realize flexible fineness adjustment from 10 to 120 meshes and meet the processing needs of both dry and wet shrimp skin, but also has a built-in water cooling device to overcome the heating problem. It can be widely used in aquatic products, feed, food, biological products and other fields, enabling the efficient transformation of shrimp skin from primary raw materials to high-value finished products, and fully meeting the dual needs of large-scale production and refined processing.

The Shrimp skin Ultrafine Pulverizer is essentially a stainless steel toothed disc pulverizer. Its crushing fineness can be flexibly adjusted (10 to 120 meshes), which can accurately adapt to the production needs of food, feed, biological processing and other fields, and provide an efficient and stable fineness control solution for the deep processing of shrimp skin.

Table of contents

What-is-the-hourly-processing-capacity-of-this-Shrimp-skin-Ultrafine-Pulverizer-for-shrimp-skin?

What-is-the-crushing-fineness-of-the-Shrimp-skin-Ultrafine-Pulverizer?

Can-the-Shrimp-skin-Ultrafine-Pulverizer-crush-wet-shrimp-skin?

Can-the-Shrimp-skin-Ultrafine-Pulverizer-crush-other-raw-materials-besides-shrimp-skin?

Will-the-heat-generated-by-the-Shrimp-skin-Ultrafine-Pulverizer-during-operation-damage-the-nutritional-components-of-shrimp-powder?

What-are-the-uses-of-shrimp-powder-crushed-by-the-Shrimp-skin-Ultrafine-Pulverizer?

FAQs

About-Pcreate-Machinery

What is the hourly processing capacity of this Shrimp skin Ultrafine Pulverizer for shrimp skin?

The Shrimp skin Ultrafine Pulverizer is actually a stainless steel toothed disc pulverizer. The processing capacity for shrimp skin is not a fixed value, and different equipment models have different processing capacities, ranging from 50 kg/h to 1000 kg/h. Therefore, it is necessary to select the appropriate model according to specific needs when purchasing.

From the perspective of the corresponding logic between equipment models and processing capacity, it can match the diverse needs from laboratory small-batch testing to factory large-scale mass production. In addition to the core influencing factor of equipment model, the initial state of shrimp skin also has a certain impact on the actual processing capacity. If the shrimp skin to be processed has low water content and is dry and loose, it is not easy to agglomerate and adhere to the cavity during the crushing process, and the actual processing capacity will be closer to the upper limit of the corresponding model; on the contrary, if the shrimp skin has a high water content, the material is easy to clump, which will increase the grinding resistance of the toothed disc, and the actual processing capacity will be slightly lower than the theoretical value.

Another point is that the higher the powder fineness requirement, the longer the grinding cycle will be accordingly, and the hourly processing capacity will also decrease slightly, but the overall will still be stable within the corresponding range. With its flexible processing capacity range and stable performance, this pulverizer has become an ideal equipment choice in the field of deep processing of shrimp skin and shrimp shells.

What is the crushing fineness of the Shrimp skin Ultrafine Pulverizer?

The crushing fineness of this Shrimp skin Ultrafine Pulverizer can be flexibly adjusted, covering a range of 10 to 120 meshes, which can adapt to the production needs of food, feed, biological processing and other fields, and provide an efficient and stable fineness control solution for the deep processing of shrimp skin.

The fineness adjustment method of the equipment is simple and easy to operate, that is, the target fineness is achieved by replacing the screen of the corresponding specification. The high-speed rotating design of the stainless steel toothed disc is the key to efficient crushing: during operation, after the shrimp skin material enters the cavity, it will be repeatedly impacted, sheared and ground by the high-speed rotating toothed disc. Only the powder with particle size matching the screen aperture can pass through the screen to complete screening and collection, forming qualified finished products.

Both the toothed disc and the screen of the pulverizer are made of stainless steel, with excellent wear resistance and corrosion resistance. Even when processing high-moisture or acidic shrimp skin materials, it can maintain stable crushing performance and fineness accuracy for a long time. At the same time, it meets food safety and health standards and conforms to the strict requirements of the international market for production equipment.

Can the Shrimp skin Ultrafine Pulverizer crush wet shrimp skin?

Whether wet shrimp skin can be crushed depends on the water content of the shrimp skin. Combined with the equipment characteristics, the water content of wet shrimp skin is between 15% and 25%. In this range, the material will not produce excessive dust during operation, and there will be no agglomeration and cavity adhesion due to over-wetness. The high-speed impact and shearing function of the stainless steel toothed disc can effectively solve the material stickiness, and with a screen of reasonable aperture, uniform powder can be separated smoothly. If the water content of wet shrimp skin exceeds 25%, it is recommended to carry out simple dehydration treatment in advance (such as natural air drying, low-temperature drying), otherwise it is easy to cause the material to clump in the cavity, block the screen channel, reduce the crushing efficiency, and even increase the load of the equipment motor and affect the service life.

In addition, the stainless steel material of the equipment is not only corrosion-resistant, but also can resist the erosion of slight acidic substances that may be produced by wet shrimp skin, avoid the body rust, and facilitate subsequent cleaning and reduce material residue.ed for part replacement. This resolves the long-standing industry pain points of low efficiency and high costs caused by the physical property differences between raw materials. Meanwhile, its high-speed, low-temperature-rise technology achieves ultra-fine grinding while effectively preserving heat-sensitive nutrients, striking a perfect balance between efficient production and quality assurance.

Can the Shrimp skin Ultrafine Pulverizer crush other raw materials besides shrimp skin?

With strong crushing performance, a wide range of fineness adjustment and corrosion-resistant stainless steel material, this Shrimp skin Ultrafine Pulverizer can be adapted to many other dry, hard and brittle materials besides shrimp skin, with both versatility and practicality. It can meet the production needs of multiple industries, greatly improve the equipment utilization rate and create more value for users. For example: in the aquatic products field, it can crush dried small fish, fish steak, crab shell, shellfish shell, etc., and the crushed products can be used as feed additives, aquaculture substrate or raw materials for biological calcium products; in the plant field, it is suitable for corncob, rice husk, wheat bran, soybean meal, Chinese herbal medicine rhizomes (such as licorice, astragalus), spices (such as Chinese prickly ash, star anise), etc.; in the grain field, it is suitable for soybean, corn, wheat, rice, etc.

This Shrimp skin Ultrafine Pulverizer is not only limited to shrimp skin crushing, its multi-adaptability can cover aquatic products, animal husbandry, agriculture, light chemical industry and other fields. It can not only meet the processing needs of a single raw material, but also adapt to multi-category production scenarios, and is a cost-effective multi-functional ultrafine pulverizer.

Will the heat generated by the Shrimp skin Ultrafine Pulverizer during operation damage the nutritional components of shrimp powder?

The heat generated by the Shrimp skin Ultrafine Pulverizer during operation may indeed affect the nutritional components of shrimp powder. The core conclusion is: slight heating is a normal phenomenon and will not cause obvious nutrient loss; however, if the cavity temperature is too high, it will damage heat-sensitive components such as protein, amino acid and vitamin, leading to the decline of shrimp powder quality. The equipment heating mainly comes from two cores: one is the frictional heat generated by the high-speed rotation of the stainless steel toothed disc and the impact and shearing of shrimp skin, and the other is the heat conducted by motor operation. Especially during long-term continuous operation, crushing fine powder above 80 meshes or processing high-moisture materials, heat is easy to accumulate and the temperature rise is more significant.

To solve this problem, the built-in water cooling device of the equipment is the core solution, which can control the cavity temperature from the source, retain the nutrition of shrimp powder to the greatest extent, and with scientific operation, can achieve the dual goals of efficient crushing and nutrient protection, fully adapting to the scenarios with strict requirements for nutrient retention such as high-end feed and functional food raw materials.

The working principle of the water cooling device is simple and efficient. A closed cooling interlayer is set on the outside of the equipment cavity, allowing circulating cooling water to flow through the interlayer continuously. The frictional heat and motor conduction heat inside the cavity are quickly taken away by the heat exchange principle, and the cavity temperature is stably controlled below 40℃ – this temperature range can effectively avoid the decomposition and loss of heat-sensitive nutritional components, and will not affect the shrimp skin crushing efficiency and powder uniformity. Compared with air cooling and other methods, water cooling has more uniform and continuous cooling, can adapt to the needs of long-term continuous operation, and will not produce air flow disturbance during the cooling process, avoiding the flying of shrimp powder dust, and taking into account safety and practicality.

What are the uses of shrimp powder crushed by the Shrimp skin Ultrafine Pulverizer?

The crushed shrimp powder is rich in protein, amino acid, calcium and other nutritional components, and its fineness can be adjusted through 10-120 mesh screens. Its uses cover many industries, which can maximize the nutritional and economic value of shrimp skin.

The animal husbandry and aquatic feed industry is the core application field. As a natural feed additive, 10-40 mesh coarse powder can be mixed into livestock and aquatic compound feed to enhance the immunity of breeding objects and promote growth; 40-80 mesh medium fine powder is easy to be digested by young livestock and seedlings, improving the survival rate, and can also be used as raw material for pet food to optimize palatability and nutrition.

In the food and condiment industry, 80-120 mesh fine powder is delicate and soluble, which can be used in compound condiments, seafood sauces, etc., to endow natural shrimp umami and replace artificial essence; it can also be used as a nutritional fortifier added to biscuits, cereal and other foods to supplement protein and calcium, adapting to the demand for healthy consumption.

In the biological products and health care products industry, 100-120 mesh high-fineness shrimp powder can be used to extract precious components such as astaxanthin and chitin, which are widely used in health care products, cosmetics, pharmaceutical excipients and other fields, and can also be purified and compressed into nutritional supplements to meet the needs of specific groups of people.

It also has applications in the agricultural and light chemical fields. Shrimp powder can be processed into organic fertilizer and soil conditioner to help organic planting; it can also be used as a natural colorant and filler for feed-grade pigments, biodegradable materials, etc., conforming to the green and environmental protection trend.

FAQs

Can the Shrimp skin Ultrafine Pulverizer work continuously for more than 8 hours?

It can work continuously for more than 8 hours. Idle the machine for 10 minutes before starting to check for abnormalities and ensure sufficient lubrication. Control the water content and feeding speed of shrimp skin to avoid equipment stalling or local overheating.

Is the Shrimp skin Ultrafine Pulverizer easy to clean?

The stainless steel toothed disc pulverizer is very easy to clean. Open the machine cover and remove the screen, then the toothed disc, screen, feed inlet, discharge outlet, etc. can be rinsed or cleaned by other methods. After cleaning, dry or blow dry the crushing cavity to prevent residual water from causing agglomeration of subsequent materials.

Can the Shrimp skin Ultrafine Pulverizer be equipped with a dust removal device?

Both small single machines and large production lines can be adapted to the corresponding dust removal system, which not only solves the dust pollution problem of shrimp skin crushing, but also recovers fine powder, improves the raw material utilization rate, and meets the environmental protection and hygiene requirements of the workshop.

About Pcreate Machinery

Pcreate Machinery specializes in complete sets of equipment for the powder processing industry, covering the entire production chain from single-unit machines to integrated systems—including crushing, conveying, mixing, screening, and granulation. Our products serve a wide range of sectors, such as food additives, baking ingredients, pharmaceutical intermediates, health food, and chemical raw materials.

Backed by advanced technologies, sophisticated craftsmanship, and a comprehensive pre-sales service system, we have earned consistent praise from customers both at home and abroad. We prioritize establishing long-term partnerships with clients, and have witnessed the growth of numerous customers through our top-tier product quality e dedicated service.

We firmly believe that quality and efficiency are reflected in every detail—from engineering design, R&D experiments, to equipment manufacturing, installation, and commissioning. We strive to optimize every step to ensure our machines perform at their peak.